Microcrystalline wear-resistant alumina balls are high-quality grinding media made from carefully selected high-quality raw materials, advanced molding technology, and calcined in a high-temperature tunnel kiln. They feature high density, high hardness, low wear, excellent seismic stability, and corrosion resistance, making them ideal grinding media for processing glazes, billets, and various mineral powders. They are widely used in industries such as ceramics, cement, coatings, refractories, and inorganic mineral powders.
Energy and Consumption Reduction: The loading capacity is 60% of that of steel balls, reducing the mill main unit current by over 20%. This results in over 15% electricity savings per ton of cement produced.
Quality Improvement: Improved grinding efficiency, improved cement properties, and more optimal particle size distribution. Improved particle sphericity improves cement’s adaptability to concrete admixtures.
Cooling and Noise Reduction: The mill internal temperature is reduced by over 20°C, reducing mill noise.
Wear Resistance: The ball consumption of microcrystalline, high-strength, and wear-resistant ceramic grinding media is 50% of that of steel balls.
Environmental Protection: Using microcrystalline, high-strength, and wear-resistant ceramic grinding media contributes to green production.
Common Specifications: Unit(mm)
Diameter
Φ30 Φ25 Φ20 Φ19 Φ17 Φ15 Φ13
Dimension
30±2 25±1.5 20±1.5 19±1 17±1 15±1 13±1
Alumina Lining Bricks
Microcrystalline wear-resistant alumina lining bricks are categorized by shape: rectangular, trapezoidal, and special-shaped. These bricks feature high hardness, high density, low wear, good regularity, and corrosion resistance. They are used for wear-resistant linings in ball mills. They are widely used in industries such as ceramics, cement, paint, pigments, chemicals, pharmaceuticals, and coatings. They effectively improve grinding efficiency, reduce grinding costs, and minimize product contamination. We can manufacture various specifications to meet customer requirements.
Common specifications of microcrystalline wear-resistant alumina lining bricks: Unit: mm
Product Specifications mm
Length (L)
Thickness (H)
Width（W）
inclined (W1 /W2)
straight (W1=W2)
Thin (W1=W2)
oblique thin (W1 /W2)
H40
150
40
45/50
50
25
20/25
H50
150
50
45/50
50
25
20/25
H60
150
60
45/50
50
25
20/25
H70
150
70
45/50
50
25
20/25
H80
150
80
45/50
50
25
20/25
H90
150
90
45/50
50
25
20/25
H100
150
100
45/50
50
25
20/25
Alumina Liner
Microcrystalline wear-resistant alumina liner is a special wear-resistant ceramic formed by dry pressing and high-temperature sintering. Its Rockwell hardness is HRA80-90, second only to diamond. It offers excellent wear resistance, impact resistance, and ease of installation. Its theoretical wear resistance is 260 times that of manganese steel and 170 times that of chromium steel. It is widely used on the interior and exterior surfaces of material conveying and powder selection equipment in the steel, power, coal, cement, and other industries, effectively extending equipment life. We can manufacture various specifications to meet customer requirements.
Common Specifications of Microcrystalline Wear-Resistant Alumina Liner: Unit: mm
Specification
Length
Width
Height
Plate Liner
50-200
25-150
6-50
Welding Liner
50-150
30-150
8-30
Pipeline Liner
50-150
20-150
8-30
Alumina Pipes
Microcrystalline wear-resistant alumina pipes are formed using isostatic pressing technology, resulting in a high-density product. After fine surface polishing, they can be assembled with other pipes, making them an ideal wear-resistant and corrosion-resistant conveying and protection material. They are widely used in the conveying and protection of materials such as coal dust, ash, and molten aluminum in mining, metallurgy, chemical industry, and power generation.
Excellent wear resistance. With a Mohs hardness of up to 9.0, they can extend the service life of ore powder conveying equipment in mining, coal mining, and other industries.
Excellent corrosion resistance. They are widely used to form ceramic corundum linings in various pipelines, offering resistance to acid and alkali corrosion and scaling.
Low cost. Ceramic-lined steel pipes are inexpensive and can be connected using welded flanges, resulting in low project costs and a long service life.
Excellent temperature and thermal shock resistance. The product has excellent thermal stability and can be used in professional environments below 800°C for long periods of time.
Easy installation and construction. The pipes are lightweight, and the flange connections are easy to install, reducing installation costs.
Mosaic
Mosaic products are second only to diamond in hardness, far exceeding the wear resistance of wear-resistant steel and stainless steel. When bonded to the interior of equipment with heat-resistant adhesive, they can withstand long-term operation at 350°C without aging. Their density is only half that of steel, significantly reducing equipment load. Therefore, different types of mosaic products can be used to meet specific needs for all types of machinery subject to high wear, such as coal conveying, material handling, pulverizing, ash removal, and dust removal systems in industries such as thermal power, steel, smelting, machinery, coal, mining, chemicals, cement, and ports.
This product uses ultrafine alumina powder as its primary raw material, crafted through advanced molding processes and fired in high-temperature tunnel kilns. It is widely used in the petroleum and chemical industries as tower packing balls and catalyst carriers. It serves as a base filler in hydrorefining units, catalytic reforming units, isomerization units, and demethylation units in petrochemical plants, chemical fiber plants, alkylbenzene, ethylene plants, and natural gas plants. It exhibits high-temperature and high-pressure resistance, low water absorption, and stable chemical properties. It withstands corrosion from strong acids, alkalis, and other organic solvents, and can adapt to varying temperature fluctuations.
Ceramic filler balls offer high strength, high-temperature and high-pressure resistance, strong acid and alkali corrosion resistance, and excellent thermal shock resistance. They are primarily used in the high-temperature, high-pressure, and highly corrosive working environments of the petrochemical industry. They are ideal fillers for converters, reactors, and packed towers in these industries. Ceramic Raschig rings are random packings with a height equal to their diameter. They offer excellent acid and heat resistance and can be used in a variety of highly corrosive, high-temperature, and low-temperature environments. Raschig rings have a wide range of applications and can be used in drying towers, absorption towers, cooling towers, regeneration towers, etc. in the chemical, metallurgical, gas, oxygen production and other industries.
Common specifications for alumina special-shaped parts are categorized by type into integral pipe fittings, elbow fittings, tapered pipe fittings, cut pieces, and ceramic parts. These products offer wear resistance, corrosion resistance, heat resistance, impact resistance, and ease of installation. They are widely used in the mining, power generation, metallurgy, and chemical industries for conveying abrasive granular materials such as sand, coal powder, ash, and molten aluminum, as well as corrosive media. We can manufacture a variety of alumina special-shaped wear-resistant parts to meet customer requirements.
